/SUB-01
VFD Commissioning & Drives
Variable frequency drives, DC drives, soft starters. 1HP to 500HP.
Scope1HP → 500HP
//
Quote
/SVC-01Controls Engineering · Integration · Support
Controls Engineering for Conveyor Systems and Industrial Controls
The complete
automation stack.
Controls engineering for the entire automation stack. PLCs and robots get the headlines — but it's the drives, vision, conveyors and safety that make a line actually run.
We integrate the whole thing — from a single VFD commissioning to complete multi-vendor line automation with deterministic comms and validated safety.
Controls Stack DatasheetREV B.3
200+
Systems integrated
50+
Vision deployments
99.5%
Field uptime
24/7
Emergency line
DOCSVC-CTL-001
COVERAGEUSA-MX-CA
STDISO 13849
SLA24/7
/ DATASHEET
Status: ISSUED · READY FOR EXECUTION
StandardsISO 13849 / IEC 62061
SubsystemsVFD, Servo, Vision
NetworkingL0-L4 ISA-95
CoverageUSA-MX-CA
/ ENGINEERING EVIDENCE
/01Subsystems We Integrate
Controls Engineering Subsystems
for Industrial Automation
06 subsystems · SUB-01 → SUB-06
/SUB-02
Servo Drive Integration
Precision motion control for indexing, positioning and synchronized axes.
ScopeMulti-axis · ±0.01 mm
/SUB-03
Machine Vision Integration
Inspection, robot guidance, OCR, barcode and dimensional measurement.
Scope2D / 3D · Color · IR
/SUB-04
Industrial Safety Systems
Safety PLCs, light curtains, e-stops, scanners. Cat 3 / 4 architecture.
ScopePLd · SIL-2 · Cat 4
/SUB-05
Conveyor System Controls
Belt, roller (MDR), chain, power & free. Speed, accumulation, sortation.
ScopeZone · Sortation · WCS
/SUB-06
Industrial Networking
EtherNet/IP, PROFINET, CC-Link IE, Modbus TCP, EtherCAT, OPC UA.
ScopeL0 → L4 · Determ. comms
/02Industrial Controls Platforms We Support
Every subsystem.
Every major OEM.
06 platforms · PLT/01 → PLT/06
PLT/01Multi-vendor
Engineered to specVFDs & Drives
From single-pump auto-tune to 500 HP coordinated press lines. Parameter sets, fault recovery and energy optimization.
Range
1 HP → 500 HP
Comms
EtherNet/IP · PROFINET
Brands & Hardware
PowerFlex 525/755 (AB)SINAMICS G/S (Siemens)ACS580/880 (ABB)GA800 (Yaskawa)VLT (Danfoss)FR-A800 (Mitsubishi)
Get VFDs · Drives Support/CAP-01Setup
Auto-tune · Parameter sets · Fault recovery
/CAP-02Coordination
Multi-drive sync · Master-follower · Torque share
/CAP-03Optimization
Energy logging · Power monitoring · Predictive trend
/03Reference Control Stack
Industrial Controls Architecture
from Field Devices to MES/ERP
A working line is a coordinated stack. From field devices and safety up through PLC supervision, SCADA visibility and MES/ERP uplink. We design and integrate every layer.
- L0Field · Sensors · Actuators · EOAT
- L1Drives · VFD · Servo · Vision · Safety
- L2PLC · HMI · Cell controller · Safety PLC
- L3SCADA · Historian · OEE · MES gateway
- L4MES / ERP · OPC UA · MQTT uplink
DWG · STK-CTL-001VIEW · STACK
LEGEND: ORANGE = CONTROL BACKBONELEGEND: WHITE = SUBSYSTEM BLOCKSREV · C2SCALE · NTS · ISSUED 2026-04-26
/04Controls Engineering Services Catalog
Greenfield, retrofit
or 02:00 emergency.
06 lines · SVC-01 → SVC-06
/SVC-01
New Build Controls Integration
Complete controls from concept to production. Panel design, programming, wiring, commissioning and startup support.
GreenfieldTurnkeyFAT/SAT
DeliverablePanel + program + DOC
/SVC-02
Controls Retrofit & Modernization
Update legacy machines with modern automation. PLC migrations, drive replacements, network upgrades — without rebuilding the machine.
LegacyMigrationUpgrade
DeliverableMigration file + DOC
/SVC-03
Troubleshooting & Field Support
When your team hits a wall, we step in. Remote diagnostics, on-site troubleshooting, root-cause analysis, permanent fixes.
24/7Remote VPNOn-site
DeliverableRoot-cause report
/SVC-04
Functional Safety Engineering
Risk assessment, safety circuit design and validation testing per ISO 13849 / IEC 62061 / RIA R15.06.
ISO 13849PLdSIL-2
DeliverableSafety validation file
/SVC-05
Vision System Deployment
End-to-end vision: lighting, optics, camera selection, software training and integration with PLC and robot.
CognexKeyenceFANUC iRVision
DeliverableVision job + report
/SVC-06
Network Architecture & Diagnostics
Design, deploy and troubleshoot industrial networks. Determinism, redundancy and OT/IT segmentation.
EtherNet/IPPROFINETOPC UA
DeliverableDWG + diag report
/05Controls Engineering Delivery Process
From audit to SAT —
document trail at every gate.
T+001/05
Discovery & Audit
30–60 min
Machine and process audit. We map I/O count, drives, safety zones, network topology and target performance.
Deliverable
DOC-01 · System Brief
T+72h02/05
Concept & Quote
2–3 days
Architecture sketch, BOM, panel concept, fixed pricing, milestone schedule and risk register.
Deliverable
DOC-02 · SOW + BOM
T+sim03/05
Design & FAT
2–6 wks
Schematics, panel layout, PLC + drive program, HMI screens. Factory Acceptance Test in our shop.
Deliverable
DOC-03 · FAT Report
T+inst04/05
Install & Commission
Per scope
Field installation supervision, I/O checkout, drive auto-tune, safety validation and dry runs.
Deliverable
DOC-04 · Comm. Log
T+SAT05/05
SAT & Handover
On-site
Site Acceptance Test, ramp-up, operator and maintenance training. Signed compliance file.
Deliverable
DOC-05 · SAT + Training
/06Field Report
CASE · CS-CTL-014 · Beverage Co. · Multi-Vendor Packaging Line
8 OEMs · 6 vendors —
1,250 BPM unified.
8 OEM machines from 6 different vendors. Target: 1,200 BPM line speed. 12-week timeline for full integration, line-wide coordination, vision inspection and PLd safety compliance.
Master PLCControlLogix · line-wide coordination
CommsEtherNet/IP backbone · 8 machines
VisionCognex · 3 critical inspection stations
SafetyGuardLogix · ISO 13849 PLd
"We hit ramp-up faster than any line we've ever commissioned. The integration was clean from day one."
/ Measured ResultsPost-SAT · 90d
Line speed+4%
1,200 BPM target1,250 BPM achieved
OEE+7 pts
75%82%
Project timeline−1 wk
12 weeks plan11 weeks delivered
Safety compliance100%
Required PLdPLd validated
/07Controls Engineering FAQ
Questions, answered straight.
Everything from a single VFD commissioning to complete production line integration. We handle new builds, retrofits and field troubleshooting across every major automation platform.
Yes — full electrical design, panel layout, BOM generation and panel fabrication through certified partner shops. All designs meet UL 508A and NFPA 79.
Absolutely. PLC-5 to ControlLogix migrations, S5 to S7-1500, GE 90-30 to RX3i. We preserve the asset and modernize the controls without scrapping the machine.
Risk assessment per ISO 12100, safety circuit design per ISO 13849 / IEC 62061, validation testing and full compliance documentation. We deliver a signed safety file with every build.
Single VFD commissioning: 1–2 days. Retrofit of a stand-alone machine: 4–8 weeks. Full line integration: 12–24 weeks. We commit to a milestone schedule in DOC-02 before any work begins.
Yes — every project includes hands-on training at your facility plus printed and digital documentation. Curricula in EN · ES · 中文.
/08Engage
Talk to a
Controls Engineering Specialist
Whether it's one VFD that won't auto-tune or a full multi-vendor packaging line — we engineer the whole stack. 30-minute discovery call, engineer to engineer.
/ Service window
- Discovery callSame business day
- Emergency line24 / 7 / 365
- CoverageUSA · MX · CA
- LanguagesEN · ES · 中文