/SVC-01
PLC Automation and Programming
Clean, fully documented, maintainable code your team can read. ISA-88 / ISA-95 compliant. Version controlled.
Studio 5000TIA PortalGX Works 3
DeliverableSource · Docs · Backups
//
Quote
/SVC-02PLC Programming · Migration · Support
PLC Services and PLC Automation Solutions
Your PLC problems
end here.
Certified PLC engineers — not sales reps. When your line stops, you need someone who knows your exact controller, can VPN in within 30 minutes, and won't hang up until you're running again.
1,200+ PLCs programmed across Allen-Bradley, Siemens, Mitsubishi, Omron, Beckhoff and Keyence. From legacy PLC-5 migrations to brand-new ControlLogix commissioning — the entire lifecycle of your control systems.
PLC Service DatasheetREV B.3
1,200+
PLCs programmed
15+
Platforms mastered
30min
Remote response
24/7
Emergency line
DOCSVC-PLC-001
COVERAGEUSA-MX-CA
STDISA-88/95
SLA24/7
/ DATASHEET
Status: ISSUED · READY FOR EXECUTION
StandardsISA-88 / ISA-95
Response30min Remote
Platforms15+ OEM
CoverageUSA-MX-CA
/ ENGINEERING EVIDENCE
/01Problem · Solution
PLC Services for Migration, Commissioning,
Troubleshooting, and Support
/ The Problem05 issues
Common PLC service scenarios
- P-01Migrate a 20-year-old PLC-5 to ControlLogix without losing weeks of production.
- P-02Commission a new line with 47 stations and zero schedule slip.
- P-03Troubleshoot a fault that nobody on the maintenance team can diagnose.
- P-04Integrate a robot cell into your existing SCADA without breaking comms.
- P-05Re-program safety PLCs to meet updated ISO 13849 / IEC 62061 standards.
…you need specialists who live and breathe PLC programming.
/ Our Solution04 deliverables
How our PLC services are delivered
- S-01Project-based commissioning with defined scope, fixed price, and signed milestones.
- S-02Emergency troubleshooting via secure remote access with on-site dispatch within 24 h.
- S-03Production support contracts with guaranteed response SLAs across 3 tiers.
- S-04Migration projects handled start-to-finish — weekend cutovers, no surprises.
One call. One engineer who knows your system. No runaround.
/02PLC Automation Service Catalog
The full PLC lifecycle —
under one roof.
06 service lines · SVC-01 → SVC-06
/SVC-02
PLC Migration & Modernization
Legacy PLC-5 / SLC 500 / S7-300 to modern controllers. Production cutover in a single weekend window.
PLC-5 → ControlLogixS7-300 → S7-1500FX → iQ-R
DeliverableCutover plan · Rollback
/SVC-03
PLC Commissioning & Startup
On-site I/O checkout, FAT/SAT, dry runs, ramp-up. We work alongside your team until the line is at rate.
I/O CheckoutFAT/SATOperator Training
DeliverableSigned FAT/SAT report
/SVC-04
Emergency Troubleshooting
Production down? Remote in within 30 min during business hours, 2 h after hours. 85 % resolved without dispatch.
24/7 HotlineRemote VPNSame-day On-site
DeliverableRoot-cause report
/SVC-05
Production Support Contracts
Standard / Priority / Critical tiers with guaranteed response. Your dedicated engineer learns your systems.
SLA-backedNamed EngineerQuarterly Review
DeliverableSupport agreement
/SVC-06
Safety PLC Programming
GuardLogix, Safety Integrated, Pilz PNOZmulti. Safety logic that protects people and keeps the line running.
ISO 13849IEC 62061SIL-2 / SIL-3
DeliverableSafety validation file
/03PLC Automation Architecture from I/O to Enterprise Systems
PLC automation architecture
from I/O to enterprise systems.
Every PLC project we deliver fits a layered reference architecture — physical I/O at the bottom, business systems at the top. We own all five layers and the protocols between them.
- L0Sensors · Actuators · I/O
- L1PLC · Safety PLC · Drives
- L2HMI · SCADA · Historian
- L3MES · Quality · OEE
- L4ERP · Cloud · Analytics
DWG · ARCH-PLC-001VIEW · STACK
Legend: ORANGE = CRITICAL LAYERLEGEND: WHITE = STANDARD SIGNAL FLOWREV · P1SCALE · NTS · ISSUED 2026-04-26
/04PLC Platforms We Support for Industrial Automation
Every major PLC.
Certified, in production.
06 platforms · PLT/01 → PLT/06
PLT/01Rockwell Automation
Allen-Bradley
Models
- · ControlLogix 5570/5580
- · CompactLogix 5380
- · GuardLogix 5580
- · Micro 800 Series
- · PLC-5 (legacy)
- · SLC 500 (legacy)
Software
Studio 5000 Logix DesignerRSLogix 5000 / 500FactoryTalk View SE/ME
CommsEtherNet/IP · ControlNet · DH+
PLT/02Siemens AG
Siemens
Models
- · S7-1500 / 1500F
- · S7-1200
- · S7-300 / 400
- · ET 200SP / 200MP
Software
TIA Portal v17 / v18Step 7 ClassicWinCC Unified / Advanced
CommsPROFINET · PROFIBUS · OPC UA
PLT/03Mitsubishi
Mitsubishi Electric
Models
- · MELSEC iQ-R
- · MELSEC Q-Series
- · MELSEC L-Series
- · MELSEC FX5U / FX3U
Software
GX Works 3 / 2GT Designer 3
CommsCC-Link IE · MELSEC Comm · SLMP
PLT/04Omron Industrial
Omron
Models
- · NX1 / NX7 Controllers
- · NJ Series
- · CJ2M / CJ2H
- · CP1H / CP1L
Software
Sysmac StudioCX-One
CommsEtherCAT · EtherNet/IP
PLT/05Beckhoff Automation
Beckhoff
Models
- · CX5100 / CX9000
- · CX2000 Embedded PCs
- · EtherCAT I/O Terminals
Software
TwinCAT 3 (XAE/XAR)
CommsEtherCAT · ADS · OPC UA
PLT/06Keyence Corp.
Keyence
Models
- · KV-8000
- · KV-7500 / 7300
- · KV-5500 / 5000
- · KV Nano
Software
KV STUDIO 11
CommsEtherNet/IP · KV Socket
Also supported on request: ABB AC500 · Schneider Modicon · GE/Emerson RX3i · Honeywell ControlEdge
/05PLC Services Delivery Process
From discovery to handover —
document trail at every gate.
T+001/05
Discovery
30–60 min
Engineer-to-engineer call. We map your installed base, network topology, and production constraints. No sales pitch.
Deliverable
DOC-01 · System Audit
T+72h02/05
Proposal
2–3 days
Detailed scope of work with fixed pricing, timeline, and deliverables list. Hardware, labor, contingency.
Deliverable
DOC-02 · SOW + Quote
T+exec03/05
Execution
Per scope
Senior engineer programs, simulates, and tests. Daily updates, weekly milestone review, version control.
Deliverable
DOC-03 · Source + FAT
T+SAT04/05
Commissioning
On-site
I/O checkout, dry runs, ramp-up, operator training. Production at rate before sign-off.
Deliverable
DOC-04 · SAT Report
T+30d05/05
Handover & Support
Included
30-day post-cutover support included. Optional ongoing contract with named engineer and SLA.
Deliverable
DOC-05 · Backup Pack
/06Field Report
CASE · CS-PLC-014 · Tier 1 Automotive Supplier
12 PLC-5 controllers,
3 weekend cutover.
A Tier 1 automotive supplier was running critical assembly operations on PLC-5 controllers installed in 1998. 12 processors, 47 stations, zero tolerance for unplanned downtime. Spare parts on 6-week lead times.
Phase 1Weekend 1 — 4 PLCs converted + I/O re-mapped
Phase 2Weekend 2 — 5 PLCs + HMI updates + comms
Phase 3Weekend 3 — Final 3 PLCs + GuardLogix safety
"iAutomate delivered exactly what they promised. Three weekends, zero surprises, no production loss."
/ Measured ResultsPost-cutover · 90d
Unplanned downtime−92%
12 hrs/mo<1 hr/mo
Spare parts lead−97%
6–8 weeks48 hours
Program edit time−85%
DaysHours
Mean time to repair−81%
4.2 h0.8 h
/07PLC Services FAQ
Questions, answered straight.
Allen-Bradley (Rockwell), Siemens, Mitsubishi, Omron, Beckhoff, Keyence as primary platforms. Also ABB AC500, Schneider Modicon, GE/Emerson, Honeywell when needed. We adapt to your installed base — we don't push a brand.
Remote support within 30 min during business hours. 24/7 emergency hotline with 2-hour response. Same-day on-site dispatch across the U.S. Midwest. Engineer named on your account knows your system before they pick up.
Both. ~85 % of issues resolved remotely via secure VPN. On-site available across U.S., México, and Canada for commissioning, hardware swaps, and complex faults.
A single PLC-5 → ControlLogix migration runs $15,000–$40,000 including hardware, programming, FAT/SAT and weekend commissioning. We provide fixed quotes after the discovery audit — no T&M surprises.
Yes. We collaborate with OEMs and integrators regularly. No territorial disputes — our job is to get your line back to rate. We'll co-sign documentation and respect existing IP.
Yes. Knowledge transfer is included in every project. We also deliver standalone PLC fundamentals and platform-specific courses (Studio 5000, TIA Portal, GX Works) on-site or remote.
/08Engage
Talk to a
PLC Services Engineer
Whether you're facing an emergency right now or planning Q3 commissioning — let's talk. 30-minute call, engineer to engineer. No sales reps, no scripts.
/ Service window
- Discovery callSame business day
- Emergency line24 / 7 / 365
- CoverageUSA · MX · CA
- LanguagesEN · ES · 中文